The bioprocessing industry faces rising costs and declining margins per product. With nearly 50% of protein therapies produced at low volumes (under 100 kg/year) and growing complexity from bi- andmultispecific mAbs, flexible, single-use, multi-product facilities are becoming essential. 공정 집적화 (PI) is a key strategy to reduce costs, improve global access to medicines, and meet sustainability goals. Evaluating upstreamintensification options early is critical, as choices around 세포주, media, and process strongly impact scalability and costs.
Here, we present approaches to expedite development and lower costs, including a 세포주 and media platform for seamless transitions between fed-batch and perfusion culture modes. Strategies include adopting process development technologies like Ambr® 250 Perfusion systems and digital simulation tools that aid early intensification. The focus can then shift to robust scale-up, automation, and linking up- and downstream processes.
What You Will Learn:
Manager of Bioprocess Development
Cornelia Lindner is a passionate expert in the development of bioprocessesfor the production oftherapeutic proteins, with over ten years of experience in this field. Currently, she is the Manager of Bioprocess Development at 싸토리우스, where she drives the optimization of cell culture media and processes, particularly for CHO cell lines, HEK cell lines, and 바이러스 벡터 production.
Cornelia holds a Master of Science in biomedicine and a PhD in immunology from Hannover Medical School. Her career is marked by leading teams dedicated to the development of highly productive cell lines. Currently, her focus is on 공정 집적화, optimizing perfusion processes and media using Ambr® systems and benchtop bioreactors.
Global Bioprocess Solutions Expert
Gerben Zijlstra is a leading expert in 공정 집적화, integration, and continuous biomanufacturing, with over 25 years in the biopharma industry. Currently, he is a Bioprocess Solutions Expert at 싸토리우스. He holds a Ph.D. from the University of Wageningen, focusing on process integration in animal cell culture.
Before joining 싸토리우스, he worked at Patheon, where he developed commercial biotherapeutics and advanced 공정 집적화 projects with single-use bioreactors. Gerben invented the XD® Concentrated Fed-Batch technology, boosting productivity fivefold, and facilitated its scale-up to the Brisbane site, recognized by ISPE for process innovations. AtXendo, he worked on single-use continuous biomanufacturing and 유전자 치료제 projects.
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